China Standard CZPT S Series Helical-Worm Gear Motor/Gearbox/electric motor/Transmission Gearbox cycloidal gearbox

Product Description

GRANVILLE GEARBOX REDUCER
Work with the largest manufacturers of worm gear reducer and door operators in Asia boasts the best machining and inspecting facilities in the world.

Over years self- development and introduction of technology from Japan, Italy, and Germany with our partner, Granville transmission
products are widely used in the industry of metallurgy, mining, electronics, construction, conveying, chemical, textile, food, medicine, printing, rubber, and nation and defense.

The factory not only has an advanced quality control system but the world a modern production facility.

WHAT WE DO

01 Introduction
Granville manufactures standard and custom gear drives for industrial and specialty applications. The product line is the most extensive line of gear reducers in China and offers a solution for every power transmission need.

02 Advantages
Comprehensive range
The best machining and inspecting facilities
Correcting alignment issues in dock or in operation
Has a large portfolio of various bearings and housings meet the industry’s need
Perfect sealing, minimize risk of leakage and environmental impact
Offers a range of oil and grease lubrication solutions

MAIN PRODUCTS

1 Warm Gear Reducer
2 SKRF Helical Geared Motors
3 Gate Operators
4 Cyclo Drive Reducer
5 Screw Actuater
6 Coupling

GIL S SERIES HELICAL-WORM GEAR MOTOR

S SERIES
Helical-worm gear units are helical/helical-worm combinations, so they are more efficient than normal helical-worm gear units. Due to their outstanding efficiency, these drives can be used in every industrial sector and tailored to individual torque and speed requirements. The reduction ratios afforded by the helical-worm gear stage and the low noise levels during operation make these gear motors ideal low-cost solutions for simple applications.

SPECIES
MODEL  S 37 , 47 , 57 , 67 , 77 , 87 , 97
MOTOR POWER RANGE 0.12 KW ~ 30KW
GEAR RATIO 3.97 ~ 288
MULTI-STAGE GEAR UNIT REDUCTION RATIO 110 ~ 33818
OUTPUT TORQUE  [Nm] 92 ~ 4000
MOTOR VOLTAGE THREE PHASE 220~240 / 380~420VAC
RATED FREQUENCY 50 / 60HZ
MOUNTING  – REFER GEAR UNIT VERSIONS

  Available versions:
 
– Foot-mounted or flange-mounted
– B5 or B14 Flange-mounted
– CZPT or hollow shaft
– Hollow shaft with keyed connection, shrink disc, splined hollow shaft or TorqLOC
 
Your advantages
 
– Economical operation
– Low noise
– High permitted overhung loads
 
Helical-worm gear unit versions
 

Version Size 37, 47, 57, 67, 77, 87, 97
S.. ( Foot-mounted ) S37, S47, S57, S67, S77, S87, S97
SF.. ( B5 Flanged-mounted ) SF37, SF47, SF57, SF67, SF77, SF87, SF97
SAF.. ( B5 Flanged-mounted / Hollow shaft ) SAF37, SAF47, SAF57, SAF67, SAF77, SAF87, SAF97
SHF.. ( B5 Flanged-mounted / Hollow shaft / Shrink disc ) SHF37, SHF47, SHF57, SHF67, SHF77, SHF87, SHF97
SA.. ( Hollow shaft ) SA37, SA47, SA57, SA67, SA77, SA87, SA97
SH.. ( Hollow shaft / Shrink disc ) SH37, SH47, SH57, SH67, SH77, SH87, SH97
ST.. ( Hollow shaft / TorqLOC ) ST37, ST47, ST57, ST67, ST77, ST87, ST97
SAZ.. ( B14 Flange-mounted / Hollow shaft ) SAZ37, SAZ47, SAZ57, SAZ67, SAZ77, SAZ87, SAZ97
SHZ.. ( B14 Flange-mounted / Hollow shaft / Shrink disc ) SHZ37, SHZ47, SHZ57, SHZ67, SHZ77, SHZ87, SHZ97

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Does a Worm Reducer Require Frequent Maintenance?

Worm reducers generally require less frequent maintenance compared to some other types of gearboxes due to their design and operating characteristics. However, maintenance is still essential to ensure optimal performance and longevity. Here are some key points to consider:

  • Lubrication: Proper lubrication is crucial for worm gearboxes. Regularly check the lubricant level and quality to prevent wear and overheating. Lubricant should be changed as recommended by the manufacturer.
  • Inspections: Periodically inspect the gearbox for signs of wear, damage, or oil leaks. Check for any unusual noises, vibrations, or changes in performance that could indicate a problem.
  • Tightening and Alignment: Check and tighten any loose fasteners and ensure that the gearbox is properly aligned. Misalignment can lead to increased wear and reduced efficiency.
  • Seal Maintenance: Inspect and maintain seals to prevent oil leakage and contaminants from entering the gearbox.
  • Cleaning: Keep the gearbox clean from debris and contaminants that could affect its performance. Regular cleaning can prevent premature wear and damage.
  • Load and Speed: Ensure that the gearbox is operating within its rated load and speed limits. Exceeding these limits can lead to accelerated wear and potential failure.
  • Environmental Conditions: Consider the operating environment of the gearbox. Extreme temperatures, humidity, and other factors can impact the gearbox’s performance and longevity.

While worm gearboxes are known for their durability and self-locking feature, neglecting maintenance can lead to premature wear, reduced efficiency, and potential breakdowns. Following the manufacturer’s recommendations for maintenance intervals and procedures is essential to keep the worm reducer in optimal condition.

Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Gear Shape: Bevel Gear
Type: Worm Reducer
Mount Version: Foot-mounted or Flange Mounted
B Version: B5 or B14 Flang-mounted
Samples:
US$ 1/Set
1 Set(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

How Does a Worm Gearbox Compare to Other Types of Gearboxes?

Worm gearboxes offer unique advantages and charact

What are the Noise Levels Associated with Worm Gearboxes?

The noise levels associated with worm gearboxes can vary depending on several factors, including the design, quality, operating conditions, and maintenance of the gearbox. Here are some key points to consider:

  • Design and Quality: Well-designed and high-quality worm gearboxes tend to produce lower noise levels. Factors such as gear tooth profile, precision manufacturing, and proper alignment can contribute to reduced noise.
  • Gear Engagement: The way the worm and worm wheel engage and mesh with each other can impact noise levels. Proper tooth contact and alignment can help minimize noise during operation.
  • Lubrication: Inadequate or improper lubrication can lead to increased friction and wear, resulting in higher noise levels. Using the recommended lubricant and maintaining proper lubrication levels are important for noise reduction.
  • Operating Conditions: Operating the gearbox within its specified load and speed limits can help prevent excessive noise generation. Overloading or operating at high speeds beyond the gearbox’s capabilities can lead to increased noise.
  • Backlash: Excessive backlash or play between the gear teeth can lead to impact noise as the teeth engage. Proper backlash adjustment can help mitigate this issue.
  • Maintenance: Regular maintenance, including gear inspection, lubrication checks, and addressing any wear or damage, can help keep noise levels in check.

It’s important to note that while worm gearboxes can produce some noise due to the nature of gear meshing, proper design, maintenance, and operation can significantly reduce noise levels. If noise is a concern for your application, consulting with gearbox manufacturers and experts can provide insights into selecting the right gearbox type and implementing measures to minimize noise.

eristics that set them apart from other types of gearboxes. Here’s a comparison between worm gearboxes and some other common types:

  • Helical Gearbox: Worm gearboxes have higher torque multiplication, making them suitable for heavy-load applications, while helical gearboxes are more efficient and offer smoother operation.
  • Bevel Gearbox: Worm gearboxes are compact and can transmit motion at right angles, similar to bevel gearboxes, but worm gearboxes have self-locking capabilities.
  • Planetary Gearbox: Worm gearboxes provide high torque output and are cost-effective for applications with high reduction ratios, whereas planetary gearboxes offer higher efficiency and can handle higher input speeds.
  • Spur Gearbox: Worm gearboxes have better shock load resistance due to their sliding motion, while spur gearboxes are more efficient and suitable for lower torque applications.
  • Cycloidal Gearbox: Cycloidal gearboxes have high shock load capacity and compact design, but worm gearboxes are more cost-effective and can handle higher reduction ratios.

While worm gearboxes have advantages such as high torque output, compact design, and self-locking capability, the choice between gearbox types depends on the specific requirements of the application, including torque, efficiency, speed, and space limitations.

China Standard CZPT S Series Helical-Worm Gear Motor/Gearbox/electric motor/Transmission Gearbox   cycloidal gearbox	China Standard CZPT S Series Helical-Worm Gear Motor/Gearbox/electric motor/Transmission Gearbox   cycloidal gearbox
editor by CX 2023-08-23