Ever-Power – The powerful bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox offers been created with a specific torque/speed relationship at heart and therefore benefits from many advantages.
compact and rigid design ensures highest efficiency whilst becoming space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving due to high efficiency ranking of 98%
extra cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disk (with or with out shrink disc)
also obtainable in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 numerous sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability.
Most of these options are made possible by a modular design concept that begins with a cubic housing.
The EP-Series can be an extremely versatile product line, meeting virtually all the technical offices requests.
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pet dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for ability transmitting, high torque, or powerful applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that happen to be lapped in pairs, and robust bearings all adding to a trustworthy and optimized performance.
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Combining these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox is a perfect addition to your machine design.
Below is a selection of EP-Series gearboxes. You will find the full product line, with technical specifications and CAD models, here:
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Vitality spiral bevel gearboxes are suitable for universal use thanks to their machine-friendly building and adaptability. The efficient and reliable top performer is available in different variations. Like all Ever-Electric power spiral bevel gearboxes, they are produced using the present day production approach to ground circular arc tooth according to Ever-Ability. For clients, this means higher toothing quality and accuracy as well as even more quickly delivery times.
Angular gearbox with sound shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, 
Max. input velocity: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes happen to be characterised by high quality and robust efficiency by virtue of the gear housing manufactured from cast iron. Our spiral bevel gearboxes are produced in four different variations. The travel and the wheel are mainly made out of Ever-Power spiral gearing offering a quiet, steady and efficient procedure.
Type EP may be the standard version where the bedding consists of strong single-row deep groove ball bearings on polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for transmission of high torques at low revolutions. The bearings are solid conical roller bearings on polished bearing seats.
Type “L” is a particular gearbox manufactured according to consumer requirements.
Our spiral bevel gearboxes could be supplied with up to four shafts, hollow shaft and with an output torque as high as 1,000 Nm and will end up being fitted with a electric motor flange with a good coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes will be life-time lubricated and may be provided in a hygienic edition with a lubricant accepted for the meals industry, with stainless steel shafts and with a rustproof yellowish chromated gear housing. If there is a want for particular shafts or flanges, we’ve great experience in adapting gearboxes – also in smaller amounts – or in designing particular gearboxes for example with equipment housings in stainless or as accuracy gearboxes with reduced backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears via the distinctions in helix angles, they could be generally classified into directly bevel gears, which do not have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do have helix angles. However, due to the actual fact that manufacture services for straight bevel gears have become rare and the fact that directly bevel gears teeth cannot be polished, making spiral bevel gears which can be polished superior in conditions of noise decrease, spiral bevel gears will probably become more common in the future.
Bevel gears can be generally categorized by their manufacturing strategies, namely the Gleason technique and Klingelnberg method, which each have differing teeth forms, and presently most gears use the Gleason technique. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-property heat treatment make all of us extremely flexible and responsive. We interact in partnership with you, providing assistance and assistance for your unique app, guiding you through concept, design and manufacture according to your own requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a selection of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three additional shafts, you will see the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as for example reinforced bearings or cooling for operation at high temperatures
Versions for particular requirements such as for example ATEX or for use in the meals industry
Various corrosion tolerant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have verified their versatility and value time by being extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The high precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and stability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears will be carefully spaced to allow lubricants to be propagate evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted with a unique, flexible locknut design.
Spiral bevel gears are actually designed for applications that require high speed and excessive torque power. They can help cut customer costs by giving long-lasting performance with reduced need for repairs or replacements. With spiral bevel gears, you don’t have for offsets and a considerably reduced threat of overheating. Curved tooth and deeper traction between those teeth ensures higher asset availability to improve flexible performance and lengthen equipment life.
Spiral bevel gears are bevel gears with helical teeth situated in a 90-degree angle. The teeth are designed with hook curve to provide better flexibility and traction. Although they can be considered a hypoid gear, they have no offsets, which indicates they will not slip during procedure. This ensures smooth, reliable transmission well suited for high-speed, high-torque applications.
spiral bevel gearbox
Ever-Power – The powerful bevel gearbox